PROCESS 111 DL
The new Process 111 DL balances the speed and brute force of the Satori with the nimble aggressiveness of the Honzo. Defining characteristics of the bike are short (430mm) chainstays and a low BB, both achieved by omitting the front derailleur. With the Process 111, we maximize all the advantages of the big wheel and incorporate slack/low/short geometry, the platform’s signature long toptube, a short stem and a big standover frame design, arriving at a bike that can ride burl beyond the travel numbers. Featuring our new Rocker Independent Suspension, whose stable and progressive leverage rate curve means plush on the down and smooth on the climb, in the Trail/Enduro/All-Mountain segment, the Process 111 DL is one of the most cutting edge 29-inch-wheel bikes on the market.
Frame Material Kona 6061 Aluminum Butted 111mm Travel
Sizes S, M, L, XL
Rear Shock RockShox Monarch RT3
Fork RockShox Revelation RTC3 Solo Air 120mm QR15 Tapered
Crankarms Sram XX1
Chainrings 34t
B/B SRAM Press Fit 92
Pedals n/a
Chain SRAM XX1
Freewheel SRAM XX1 11-42t 11 spd
Chainguide n/a
F/D n/a
R/D SRAM XX1 Type 2
Shifters SRAM XX1
Brake Calipers Avid XO Trail
Front Brake Rotor Avid HS1 180mm
Rear Brake Rotor Avid HS1 160mm
Brake Levers Avid XO Trail
Headset FSA Orbit 1.5 ZS No.57
Handlebar RaceFace Atlast FR
Stem Kona 40mm
Seatpost KS Lev Integra
Seat Clamp Kona Clamp
Grips Kona S-LOG
Saddle WTB Volt Race
Front Hub Hope Pro 2 QR15
Rear Hub Hope Pro 2 142x12mm
Spokes DT Competition Butted Black
Rims Stan's Flow EX
Front Tire Maxxis Ardent 29x2.4" EXO
Rear Tire Maxxis Ardent 29x2.25" EXO
Paint Color Matt Blood Red & Black
Extras n/a
sizing chart mm   |   inches
  Size S M L XL
1 Reach 416 435 460 485
2 Stack 603 608 617 621
3 HT Angle 68 68 68 68
4 HT Length 100 105 115 120
5 ST Angle 74 74 74 74
6 ST Length 405 405 450 465
7 CS Length 430 430 430 430
8 BB Drop 35 35 35 35
9 Wheelbase 1124 1145 1173 1200
10 Front Center 696 717 746 772
11 Fork Length 528 528 528 528
12 Fork Offset 46 46 46 46
13 TT Length 585 605 634 661
14 Standover 660 660 667 667
  Size S M L XL
1 Reach 16.38 17.13 18.11 19.09
2 Stack 23.74 23.94 24.29 24.45
3 HT Angle 68 68 68 68
4 HT Length 3.94 4.13 4.53 4.72
5 ST Angle 74 74 74 74
6 ST Length 16.00 16.00 17.72 18.31
7 CS Length 16.93 16.93 16.93 16.93
8 BB Drop 1.38 1.38 1.38 1.38
9 Wheelbase 44.25 45.08 46.18 47.24
10 Front Center 27.40 28.23 29.37 30.39
11 Fork Length 20.79 20.79 20.79 20.79
12 Fork Offset 1.81 1.81 1.81 1.81
13 TT Length 23.03 23.82 24.96 26.02
14 Standover 25.98 25.98 26.26 26.26

KONA 7005/6061 ALUMINUM BUTTED

Kona 7005 and 6061 Aluminum alloys are used extensively throughout our fleet of mountain and asphalt bicycles. A tough, durable, affordable, light alloy, both Kona 7005 and 6061 deliver fantastic, reliable performance that lasts for thousands of rides. Much of our 7005/6061 tubing is butted and/or formed, meaning the tubing’s wall thickness can be increased or decreased, as well as shaped, allowing us to fine-tune a particular frame’s strength and ride characteristics depending on its intended application.

INTERNAL HEADSET

By having the headset bearing located inside the headtube (called “zero stack”), rather than the top and bottom, we are able to achieve a number of advantages when it comes to front-end stiffness, durability and overall riding performance. The major benefit of an internal headset is the extra layer of protection it provides the bearings against the elements. Additionally, the bearings are commonly available angular contact bearings, which are easily and inexpensively replaced. An internal headset also reduces stack height, so the height of the stem and bars are more adjustable, giving the rider the best fit possible.

TAPERED HEADTUBE

Aside from improving the aesthetic, due to its cleaner lines and smooth transition between the fork crown and the headset cover, tapered headtubes also offer a more solid interface between forks with tapered steertubes and the bicycle frame itself. More girth at the bottom of the headtube better distributes shock force, prolonging the bearing life of the headset itself. The inherent strength of its triangular design also means a stronger steering position and improved balance, giving the rider more control in rough terrain. A zero-stack, tapered headtube also puts strength where the load is going—into the lower headset cup—maximizing bearing durability where it’s needed.

LIFETIME WARRANTY

Kona warrants to the original owner that their new Kona bicycle frame purchased from an authorized Kona dealer shall be free of defective materials or workmanship for the lifetime of ownership by the original owner. This warranty is limited to five years for carbon fiber frames. During this warranty period, Kona shall repair or replace, at its sole option, the bicycle frame if Kona determines the frame is defective and subject to this limited warranty. The original owner shall pay all labor and shipping charges connected with the repair or replacement of the bicycle frame. Please see the Kona owner’s manual, provided with your bicycle, for additional information.

TUBELESS COMPATIBLE RIMS

An increasing amount of 2014 Kona models feature the benefits of tubeless compatible rims. Tubeless rims allow for tires with more puncture resistance, better tire grip on the trail, lower rolling resistance and weight savings over traditional tube + tire systems. For 2014, you’ll find tubeless compatible rims on most of our XC Race Light and Enduro bikes, as well as throughout our Cyclocross and Road platforms.

12x142 / 12x157 REAR AXLES

The XC/Trail/Enduro 12x142mm and the DH 12x157 rear axle standards provide two major advantages to the Kona rider: the 12mm diameter of the rear axle provides the rear hub and frame with a stiff interface, while the 142mm/157mm outer diameter of the hub allows the wheel to be quickly and properly positioned in the frame before the rear axle is inserted. The take-away? 12x142 and 12x157 standards make a bike that rides better and is easier to work on.

ROCKER INDEPENDENT SUSPENSION

Different riders have different needs, but Trail and Enduro riders need a lot of everything—from downhill performance to stable pedaling. With Rocker Independent Suspension we found a healthy balance between the down and the up, while also designing a suspension platform that was as compact and low-slung on the frame as possible for maximum standover, stiffness and maneuverability. We developed our Rocker Independent Suspension to achieve all of these goals by creating a consistent leverage rate curve that perfectly matches currently available air shocks. This allows the suspension to provide a stable pedaling platform, while giving the rider a predictable feel throughout the travel.

DROPPER POSTS

Dropper posts are a key element in riding technical singletrack. No surprise then, for 2014 we’ve spec’d dropper posts on numerous models throughout our Enduro and MTB Trail platforms, featuring the lightweight and proven seat posts from Kind Shock. Bikes like the Honzo, Taro and new Wo fat bike do not come equipped with dropper posts but have cable routing to allow for after-market upgrades.

NEW TRAIL/ENDURO KONA SIZING AND FIT

Fit is the prime contributor to comfort and confidence on any type of bike design. It is especially critical on Trail/Enduro bikes where the uphill speed and efficiency an XC bike needs to be is at balance with the control of a downhill bike. Trail/Enduro bikes currently on the market are still subject to the traditional fit and sizing mountain bikes took from road-bike sizing standards, whereby seat tube length defined the sizing, and stem lengths increased with frame size. As a result, riders have been forced to replace stock stems because they are too long for use in technical terrain. While this Band-Aid solution has improved the ride, we would argue that the balance of the bike has been negatively affected. Radically shortening a stem, without regard for the geometry of the bike, will create a bike that is too small, and it shifts the weight bias rearward and creates a steep head angle, resulting in a twitchy ride. No good.

In 2012, Kona took the modest step of offering a Trail hardtail with a longer reach, shorter stem and slack head angle. To balance the wheelbase growth from the longer reach we aggressively shortened the chainstays. In 2013, we built on this by offering the first Process model, featuring the same formula: long toptube, short stem and short chainstays. In 2014, we are turning it to 11 by offering three different Process models, each with the trailworthy balance of long reach, short stem, slack head angle and short chainstays.

On our XC Race bikes, we feature longer toptubes coupled with shorter stems and slightly shorter headset stack heights. The steps between sizes are at half-inch to one-inch increments, with up to seven sizes ranging from 14 to 22 inches on many models. In our Commuter and Road platforms, size gaps are even at 15 to 20mm steps. There are still up to six sizes, from 46cm to 61cm on most models.

When it's called for, seat posts are either offset or straight to maximize the reach and power output of the rider. More importantly, our comprehensive bike sizing allows Kona dealers to determine rider fit more easily from model to model and category to category.

ENDURO
PROCESS 134 DL
PROCESS 134 DL
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 134mm travel 27.5 Enduro frame with 12x142 rear axle
  • RockShox Revelation RL Solo Air 140mm travel fork with QR15 axle and tapered steer tube
  • Shimano XT Shadow Plus rear derailleur with SLX brakes and 2x10 drivetrain
  • Shimano SLX QR15/12x142 hubs
  • WTB tubeless compatible i23 TCS rims w/ Maxxis Ardent 27.5x2.4" EXO front and 2.25" EXO rear
PROCESS 134 DL
PROCESS 134
PROCESS 134
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 134mm travel 27.5" frame w/ 12x142 rear axle
  • RockShox Sektor Silver Air 140mm travel fork with QR15 axle and tapered steerer
  • Shimano SLX Shadow Plus rear derailleur with Deore 2x10 drivetrain and brakes
  • Shimano Deore QR15/12x142 hubs
  • Carbon Bridged Rocker
PROCESS 134
PROCESS 153 DL
PROCESS 153 DL
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 153mm travel 27.5 Enduro frame with 12x142 rear axle
  • RockShox Pike RCT3 Solo Air 160mm travel fork with QR15 axle and tapered steer tube
  • Shimano XT brakes with 203mm/180mm rotors
  • KS Lev Integra dropper post
  • Maxxis High Roller II 27.5x2.3" EXO 3C tires
PROCESS 153 DL
PROCESS 153
PROCESS 153
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 153mm travel 27.5" Enduro frame with 12x142 rear axle
  • RockShox Pike RC Solo Air 160mm travel fork with QR15 axle and tapered steerer
  • SRAM X7 drivetrain with Type 2 clutch rear derailleur
  • Shimano Deore hydraulic disc brakes with 203mm/180mm rotors
  • Maxxis High Roller II 27.5x2.4" EXO F60 SC fr / 2.3" EXO 3C rr tires
PROCESS 153
PROCESS 111
PROCESS 111
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 111mm travel 29" Enduro frame with 12x142 rear axle
  • RockShox Revelation RL Solo Air 120mm travel fork with QR15 axle and tapered steer tube
  • Shimano SLX brakes and QR15/12x142 hubs
  • RaceFace Turbine 1x10 crank with SRAM X9 Type 2 rear derailleur and 11-36T cassette
  • KS Lev Integra dropper post
PROCESS 111
SEE ALSO
ENDURO
PROCESS 134 DL
PROCESS 134 DL
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 134mm travel 27.5 Enduro frame with 12x142 rear axle
  • RockShox Revelation RL Solo Air 140mm travel fork with QR15 axle and tapered steer tube
  • Shimano XT Shadow Plus rear derailleur with SLX brakes and 2x10 drivetrain
  • Shimano SLX QR15/12x142 hubs
  • WTB tubeless compatible i23 TCS rims w/ Maxxis Ardent 27.5x2.4" EXO front and 2.25" EXO rear
PROCESS 134 DL
PROCESS 134
PROCESS 134
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 134mm travel 27.5" frame w/ 12x142 rear axle
  • RockShox Sektor Silver Air 140mm travel fork with QR15 axle and tapered steerer
  • Shimano SLX Shadow Plus rear derailleur with Deore 2x10 drivetrain and brakes
  • Shimano Deore QR15/12x142 hubs
  • Carbon Bridged Rocker
PROCESS 134
PROCESS 153 DL
PROCESS 153 DL
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 153mm travel 27.5 Enduro frame with 12x142 rear axle
  • RockShox Pike RCT3 Solo Air 160mm travel fork with QR15 axle and tapered steer tube
  • Shimano XT brakes with 203mm/180mm rotors
  • KS Lev Integra dropper post
  • Maxxis High Roller II 27.5x2.3" EXO 3C tires
PROCESS 153 DL
PROCESS 153
PROCESS 153
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 153mm travel 27.5" Enduro frame with 12x142 rear axle
  • RockShox Pike RC Solo Air 160mm travel fork with QR15 axle and tapered steerer
  • SRAM X7 drivetrain with Type 2 clutch rear derailleur
  • Shimano Deore hydraulic disc brakes with 203mm/180mm rotors
  • Maxxis High Roller II 27.5x2.4" EXO F60 SC fr / 2.3" EXO 3C rr tires
PROCESS 153
PROCESS 111
PROCESS 111
VIEW DETAILS

FEATURES:

  • All-new Kona 6061 Aluminum Butted 111mm travel 29" Enduro frame with 12x142 rear axle
  • RockShox Revelation RL Solo Air 120mm travel fork with QR15 axle and tapered steer tube
  • Shimano SLX brakes and QR15/12x142 hubs
  • RaceFace Turbine 1x10 crank with SRAM X9 Type 2 rear derailleur and 11-36T cassette
  • KS Lev Integra dropper post
PROCESS 111

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